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INDUSTRY 4.0
As a precision part manufacturer, you know where your money is made – Your Machine Shop. It is important to understand how the machines are functioning and contributing to the GVA of the company. In order to improve the efficiency of factories, the users need to first understand the current status of their machines. Only then can they figure out the corresponding action needed to improve the efficiency.
digiFAC BENEFIT
By monitoring the factory real-time & keeping a check on the operation itself gives your factory a productivity gain of 10%
20% INCREASED PRODUCTIVITY
Just by implementing the digiFAC system and monitoring the machine shop would give a Return on Investment within 3 months
ROI WITH IN MONTHS
On-time delivery is what gives your customers the faith & trust in your company. Implementing digiFAC will give you an edge
MAINTAIN YOUR OTD
WHY digiFAC
In order to be competitive & cost-effective in today’s market, you need to efficiently utilize all resources at hand, and digiFAC offers you exactly the same solution
Increase your Productivity by upto 20%
By monitoring the factory real-time & keeping a check on the operation itself gives your factory a productivity gain of up to 10%. By attacking the downtime reasons & operator in-efficiencies, you can further increase the productivity by up to 10%
01
ROI within months
Just by implementing the digiFAC system and monitoring the machine shop would give a Return on Investment within a few months
02
Avoid inaccuracy/doubt of Manual Data
Almost 99% of the data is collected automatically from the controller itself, leaving no scope for error. Thus, concrete decisions can be made based on the data made available by digiFAC
03
Maintain your OTD
On-time delivery is what gives your customers the faith & trust in your company. Implementing digiFAC will give you an insight into the machine shop, hence giving you a chance to take corrective actions before its too late
04
Monitor Time Utilization
You can monitor the utilization of the machines real-time & figure out the under-performing operators or if some machine is prone to maintenance. This will lead you to a faster Return on Capital Invested (ROCI)
05
Online web & phone applications
Keep in sync with your factory from anywhere in the world
06
Machine & Data
The data is collected from the CNC Controllers using Ethernet or if needed LAN Cards or PLCs
The data is collected and stored in the digiFAC Core Box (on the customer premises). There is NO Cloud based database; hence the data will be secure in the company network itself.
The data collected from different machines is normalized into a single digiFAC recognized format and is consolidated on the same web and phone platform. Machines even at different geographic locations can be connected and added to the same system (User Platform).
digiFAC MONITORS
Machine Monitoring
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Dashboard for Monitoring of the entire factory (deployed on the shop floor).
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Single Machine Monitoring & Real-time Operating Status in detail
Machine Alarm analysis
- Alarm history/analysis by alarm code
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List and time of alarms encountered by each machine
Downtime Analysis
- Machine Downtime Analysis
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Work order Downtime Analysis
Machine Status History
- Getting an entire of the machine history during the day
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Determine the exact losses/downtimes during the day. Also, understand the extra losses due to the breaks
Utilization Rate Analysis
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Machine Utilization Rate
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Analysis sorted by day, month, or shift
CNC Program Upload/download
- Upload program from computer to machine remotely
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Download program from any machine connected to the computer remotely
Equipment Monitoring
- Categorizing machines into multiple Cells/Zones
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Determine the output/efficiency of each cell separately
digiFAC
Connection
The data is collected from the CNC Controllers using Ethernet or if needed LAN Cards or PLCs
data storage
The data is collected and stored in the digiFAC Core Box (on the customer premises). There is NO Cloud based database; hence the data will be secure in the company network itself
unification
The data collected from different machines is normalized into a single digiFAC recognized format and is consolidated on the same web and phone platform. Machines even at different geographic locations can be connected and added to the same system (User Platform)
controller
Fanuc (i-series/non i-series)
Mitsubishi (M700/M70/M80/M800)
Siemens (828D, 840D SL)
Heidenhain (iTNC530 enabled DNC)
Mori Seki or DMG Mori (FANUC / Mitsubishi based)
Makino (Professional Controller)
Mazak FZ controller, Citizen Cincom, Akira Seiki etc