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FEAUTURES

Machine Monitoring

  • Dashboard for Monitoring of the entire factory (deployed on the shop floor).

  • Single Machine Monitoring & Real-time Operating Status in detail

Machine Alarm analysis

  • Alarm history/analysis by alarm code

  • List and time of alarms encountered by each machine

Downtime Analysis

  • Machine Downtime Analysis

  • Work order Downtime Analysis

Machine Status History

  • Getting an entire of the machine history during the day

  • Determine the exact losses/downtimes during the day. Also, understand the extra losses due to the breaks

Utilization Rate Analysis

  • Machine Utilization Rate

  • Analysis sorted by day, month, or shift

CNC Program Upload/download

  • Upload program from computer to machine remotely

  • Download program from any machine connected to the computer remotely

Equipment Monitoring

  • Categorizing machines into multiple Cells/Zones

  • Determine the output/efficiency of each cell separately

Customer Using Digifac

" We monitor our Machines in Real-time, All our machines are connected to IIOT Analytics platform, this paltform helps us Monitor and Analysie manufacturing data in real-time. This give us an extra-edge we can now quantify and measure results of process improvment within one shift, giving our engineering team more time to analyze live data

Indentify production bottlenecks by looking at our dashboard and establish reason for delay. "

Customer established the pre and post Digifac effect in his company.

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What can be Measured can be achieved , DIGIFAC helps you measure more than operator in-out-times and daily power on time. It helps you monitor all key parameter of our machine to improve utilization and schedule preventive maintanance

  1. We Monitor

    1. Machine Monitoring  

      1. Machine Working/Idle/Alarm/Off status

      2. Machine Operating parameters & overrides(Real-time)

    2. Utilization Rate Analysis        

      1. Machine Utilization Rate

      2. Current daily utilization percentage

    3. Machine Downtime

      1. Machine-wise downtime Analysis

      2. Down-time classification

      3. Total downtime loss percentages highlighted

    4. Work-order Tracking

      1. Tracking the production progress

      2. Work-order progress, Operator performance

      3. Actual on-shop floor cycle-times

      4. Highlights triggered when progress delayed

    5. Work-order Downtime

      1. Track of work-order idle time & person in-charge

      2. Analysis of time spent on each work-order

      3. Highlight triggered when the idle time is HIGH

    6. Cycle-time Achievement        

      1. The platform indicates :Min / Max / Avg. cycle-time

      2. Shows the actual “on-shop floor” cycle-time"

    7. CNC Program Transfer

      1. All programs are stored in central database and can be sent can extracted from any of the machine.

      2. This helps us maintain correct program versions across the factory

    8. Alarm Analysis

      1. Alarm History by code/ machine.

      2. Time & duration of all alarms encountered by each machine

Connection

The data is collected from the CNC Controllers using Ethernet or if needed LAN Cards or PLCs

data storage

The data is collected and stored in the digiFAC Core Box (on the customer premises). There is NO Cloud based database; hence the data will be secure in the company network itself

unification

The data collected from different machines is normalized into a single digiFAC recognized format and is consolidated on the same web and phone platform. Machines even at different geographic locations can be connected and added to the same system (User Platform)

controller

Fanuc (i-series/non i-series)

Mitsubishi (M700/M70/M80/M800)

Siemens (828D, 840D SL)

Heidenhain (iTNC530 enabled DNC)

Mori Seki or DMG Mori (FANUC / Mitsubishi based)

Makino (Professional Controller)

Mazak FZ controller, Citizen Cincom, Akira Seiki etc

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